Selecting Concrete Floor Coatings

Concrete is made by mixing together proportionate amounts of cement, sand, water and aggregate. The untreated final product, by nature, is a porous material that is surprisingly vulnerable.

It is used extensively for floors in basements and garages, as well as in warehouse facilities, manufacturing and food processing plants because of its durability. Since it can stand up to heavy traffic abuse and harsh chemicals, concrete gives the impression as being indestructible.

But, this is not always true.

Concrete floor coatings provide extra layers of protection that are necessary in order for the hardened final product to endure constant wear and tear. In addition, these coatings can also transform a somewhat drab looking surface into a thing of beauty, as well as support maintenance requirements and improve skid resistance.

There are literally dozens of products available for coating concrete depending upon the desired result. The challenge is to find the most economical and practical solution to meet your overall objective.

Mix-in pigments and other add-ins can create special decorative effects to include metallic or luminescent finishes. Ease of installation, curing times and resistance to abrasion are important aspects to your final selection. Of course, higher price tags go hand-in-hand with higher quality coatings.

The word coating, as it relates to concrete floors, broadly refers to different types of cement based toppings, paints and epoxy material that are used to cure the concrete. The most commonly used concrete coatings are hybrids of epoxies, urethanes, acrylics and polyureas, which has a fast drying time that permits many coats to be built upon quickly.

Bear in mind that floor coverings will hide a multitude of problems associated with improper floor structures. In other words, you can cover up the problem of cracks, spalls and unevenness by adding a raised floor surface, but unless the concrete floor itself is patched, repaired and leveled properly, you will waste your money by applying a coating system to a distressed surface.

Depending on the severity of the floor surface itself, the challenge is to choose the most effective material and application that will result in the best performance and lowest life cycle cost. Total floor protection should be part of any study or evaluation for new or old concrete floor protection.

There is a very complete selection process to narrow the search for the right product and application for concrete floor coatings. Remember, you must not only select the material, but also a total system in terms of application, total thickness, and aesthetics.

Industrial Floor Coatings – Making the Right Choice

The majority of people take for granted how industrial floor coatings my affect their lives. Chances are these people perceive that such products have no relation with them. However, the fact is that such floors have not remained confined to industrial environments yet can be seen even in the most common place like your garage. If you are a business owner, chances are you might want to apply floor coatings at your business premises to protect and extend the life of your garages and floors. In this article, we will cover most options within the sector of commercial floor coatings with a brief overview of the different types of coatings used in various types of commercial floors.

Floors are obviously essential for buildings as they provide the ability to build multiple levels and give a proper structure to the buildings. Hence, it has become the prime duty of both industrial and commercial owners to protect the floors from causing damage by applying the most suitable type of floor coating. Currently, industrial owners are using various types of coatings to ensure protection of their floors. Ceramic based, Polyurethane based and Epoxy based coatings have become the most popular among worldwide industries due to their suitability, durability and protection. These coatings are most commonly referred to as Commercial Floor Coatings or Industrial Floor Coatings.

First, Epoxy Coatings are quite popular and available to us in wide range of colors and finishes. In addition, industrial business owners can use such coatings in wide range of applications. Epoxy is considered one of the Thermosetting Polymers, which consists of two parts, most commonly referred to as Polyamide and Epoxide Resin. In recent years, epoxy coatings have become perhaps the most popular choice for commercial floor coatings as they can create highly durable surfaces, which possesses very high value of resistance against traffic and abuse. Epoxy coatings are available to purchasers in various attractive colors, are highly resistant to rust and waterproof to different types of chemicals such as acids oils and water. You can easily apply any of the Epoxy coatings to uneven, rough and broken floors, where it not only acts as a coating, but also as a filler. As many industries have concrete floors, Epoxy paints have become quite suitable for application directly on top of the floor surface.

Second, Polyurethane is one of the harder and more durable substances used as industrial floor coatings. This substance is more or less similar to Epoxy paints, however, when the coatings of polyurethane are subjected to intense heat or shock, it can split or fracture easily, leaving white patches on the floors. One of the negative attributions of traditional polyurethane is that it contains a toxic substance called isocyanates. Isocyanates have been known to cause various health complication including nausea, asthma and in certain cases even death. As such, polyurethane is now being fazed out of production throughout the Unites States and Europe.

Besides Epoxy and Polyurethane coatings, newer more effective solutions have arisen including Green Polyurethane, which is a non-toxic form of polyurethane that costs less to produce than its traditional counterpart and has greater strength and permeability properties. The Environmental Protection Agency of the Unites States and European Environmental agencies are both helping in a major transition from toxic to a non-toxic based polyurethane solution. Given its superior strength, lower cost and multiple colors to choose from Green Polyurethane could be the choice of the future for industrial and commercial floor coating.

The Advantages of Epoxy Floor Coatings

There are many factors involved in successfully running a business that is in heavy industry. You need quality materials, workers with the right expertise, a solid supply chain system in place, and a safe and secure environment for your employees to work in. Laying down Epoxy Floor Coatings are part of meeting the last criterion. Using epoxy floor coatings to maintain a sound industrial space is important for safe and effective work management.

Epoxy resin is a chemical compound that has many applications including high performance flooring. If you are an industrial leader, then you know the importance of maintaining and repairing flooring. Floor slab repairs are expensive and having cracked or damaged floors tends to drag down the efficiency and productivity of your operations. In the worst case, a damaged floor can lead to an industrial accident or equipment damage, both of which could be costly to your business. Using epoxy floor coatings to repair your flooring can be the best solution. The nature of the resin is such that it tends to be durable and able to withstand wear and tear better than other materials.

However, when choosing the right firm to lay the epoxy floor coatings is just as important as the coating itself. You want to make sure that the repairs are carried out diligently by people who know what they’re doing. Indeed, further problems can result from an inappropriate specification, and you can end up in a worse operational and financial situation if you are the victim of poor workmanship. It is therefore crucial to work with professionals who can adequately prepare specifications, ensure that only appropriate products are used, and meet the highest standards of workmanship.

Your flooring is part of your capital. And you should act to preserve and enhance it. Thinking strategically about your flooring is important in the overall scheme of your business. Without good flooring it becomes difficult for your workforce to operate at high levels of performance. This is just the nature of any business in which moving large objects on a large surface is required.

In order for you to get the most out of epoxy flooring repairs, you want to work with experts who keep fully up to date with the latest developments in the science and practice of flooring. The firm you choose to work with ought to be concerned with selecting the flooring solution that is most appropriate for your flooring problem. And they should have a full range of products and systems from which to choose.

Fortunately, finding a reliable flooring repair firm is not that difficult. You can begin your search on the worldwide web. The web offers you the opportunity to scan the various industrial floor repair and maintenance services and find the ones that offer epoxy floor coatings. You can literally bring all of the vendors to you by entering ‘epoxy floor coatings’ into a Google search. This will allow you to sift through the various companies and decided which one you think best suited to your flooring repair work.